GREEN LOGISTICS FOR THE EMERALD ISLE

Fabian Klasen
April 2024

Ireland’s rail infrastructure is being renewed. ​Concrete ​s​leepers, which are imported from Germany, are needed on a large scale for the track superstructure. Until March 2024, the iCargo Solutions division of Haeger & Schmidt Logistics (HSL) will organise the transport of 65,000 sleepers​,​ sustainably by coastal trading vessel.  

“As HSL, we are providing the entire logistics chain for this project from a single source, partly with our own assets. We are handling the transport sections by truck and coaster ourselves. The ships are provided by our joint venture HSW Logistics, a ​known​ specialist for European short sea transports,” emphasizes Markus Wirz, Project Manager of the iCargo Solutions Division.

The logistics concept​ includes transporting the sleepers by truck from the manufacturing ​  plant in Neuss to the defined transshipment point directly at the quay in the ​Port of ​Antwerp. More than 10,000 sleepers can be stored there until the volume for the planned sea transport is reached. In ​S​hort ​S​ea ​T​ransport, the main leg of the journey goes through the Channel to the Irish port of Foynes in County Limerick​, w​here​ ​Irish Rail calls off the components as needed.

Sustainable solution: 8 shiploads were sufficient to transport the 65,000 sleepers instead of 856 truck transports. Image source: HSL

Reliable transport time   

​​E​xperienced ​P​roject ​M​anager​,​ Wirz​,​ accompanied the first of eight ship loadings on site in Antwerp. He was on board the H&S Honesty when the captain, Igor Filchakov, precisely loaded the first ​shipment​ of 7,840 sleepers onto his 2,500 t ship. The ​captain​ assured Wirz: “Our transport time – under optimal weather conditions – is three days and four hours”. In Wirz’s view, it is precisely this exact advance planning that speaks in ​favor​ of th​is​ sustainable ​mode of ​transport​​: “The journey time and thus also the costs are much easier to calculate than with road transport​ ​” ​since t​ruck ferry connections, traffic jams and shortages of skilled workers can quickly lead to delays.

In the current project, time is of the essence for Irish Rail. Its goal is to complete as many construction sites as possible by the ​time ​winter​ comes around​. To do so, it ​counts​ on a reliable logistics chain of imports, because ​Irish ​national manufacturing capacities are limited to 80,000 sleepers per year. The remaining demand is imported, ​mainly​ from Germany, which is known for its high quality standards. During production, the sleepers are adapted to the Irish track width of 1,600 mm.

At the Irish port of Foynes in County Limeric, Irish Rail retrieves the components as required. Image source: DSG, Dublin:

The iCargo Solutions division, which was only founded at the beginning of the year, sees itself well positioned for follow-up projects. Stefan Hütten, HSL Chief Development Officer, explains: “This case study exemplifies the strength and focus of our division. We ​implement​ holistic and sustainable logistics solutions from a single source for our customers with the inclusion of our growing network.”

Infobox
The island of Ireland has a public rail network of around 2,300 kilometers, operated by Irish Rail (Iarnród Éireann), the state-owned railway company of Ireland. Translink (Northern Ireland Railways) operates 357 km of the rail network in Northern Ireland. Rail transport in Ireland is operated on a 1,600 mm broad gauge. The majority of the rail network is single track​ with a​ maximum permitted speed on the rail network ​of​ 160 km/h on certain lines and 145 km/h on parts of the Northern Ireland network. For the first time, the Republic and Northern Ireland have jointly drawn up a €35 billion project to modernize the rail network on both sides of the border in the summer of 2023.